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Total Productive Maintenance (TPM)

The Total Productive Maintenance (TPM) training certification course covers the essential aspects of a TPM program. It includes programs like the seven pillars of TPM, and the benefits and objectives of the TPM program. Start the course and learn about measuring performance in a TPM program, , and the types of maintenance and reliability centered maintenance

Gasser Gawdat

Consultant

5/5
  • Maintain equipment in good working condition
  • Extend equipment working life by slowing deterioration
  • Develop employee skills to operate and maintain equipment competently
  • Ensure safe operation and servicing of equipment by employees
  • Ensure equipment is able to function in all areas critical to quality
  • Reduce machine downtime due to equipment maintenance and repair
  • Guide the organization to select/modify equipment to match their operational needs
  • Improved Productivity / Equipment Uptime
  • Improved Quality
  • Improved Ability to Respond to Customer Needs.
  • Reducing non-conforming products
  • Reducing material damage
  • Reducing scrape
  • Improving PPM
  • Reducing raw material Inventory
  • Reducing FG inventory

DAY 1

  • Introduction to TPM
  • What is lean
  • Value added and non value added.
  • Types of waste in processes.
  • Lean tools and techniques
  • Kaizen &GEMBA
  • What is TPM.
  • AM&PM
  • TPM KPI’s( OEE- MTBF-MTTR…)
  • TPM Deployment structure
  • TPM Assessment

DAY2

  • TPM Pillar 1-5S
  • KAIZEN 5S
  • 5S- Workshop
  • TPM Pillar 2- TEAMS
  • TPM Pillar 3- AM
  • Workshop
  • Assign Projects.

DAY3

  • TPM Pillar 4- PM
  • Workshop
  • Kaizen Projects
  • TPM Pillar 5 Effective Maintenance
  • TPM Pillar 6 –Focus Improvement
  • TPM KPI’s
  • Quality Tools& PSP
  • Review Kaizen TPM Projects

DAY4

TPM Pillar 7 –Quality Maintenance 

TPM Pillar 8 -Training and education

TPM Pillar 9 -Early management

TPM Pillar 10 SHE

TPM Pillar 11 TPM –in Admistration

TPM  -Spare parts inventory management

Review Kaizen TPM Projects

DAY5

Review Kaizen  TPM Projects

Final  TPM Assessment

A Three-days session

-This course is designed for manufacturing and plant managers, production control managers and supervisors, materials managers and analysts, manufacturing and industrial engineers & industrial managers.