Designing Facility Layouts Based on Process Plans

Data-Driven Layouts for Efficient Flow

What is Facility Layout Design Based on Process Plans?

We design facility layouts derived directly from your process plans, material flow, and production capacity — not from a generic template. Every project follows FL-DDF, our proprietary three-phase framework covering current-state analysis, future-state design, and implementation planning. The same methodology applies to brownfield redesigns and greenfield facilities alike. Since 2011, we have delivered 70 industrial engagements across nine sectors, many of them centred on factory and facility layout. Every recommendation is grounded in measured data — process routing, capacity, flow, and stores analysis — never assumption. The result is a layout that is efficient, defensible, and ready to implement.

We design facility layouts derived directly from your process plans, material flow, and production capacity — not from a generic template. Every project follows FL-DDF, our proprietary three-phase framework covering current-state analysis, future-state design, and implementation planning. The same methodology applies to brownfield redesigns and greenfield facilities alike. Since 2011, we have delivered 70 industrial engagements across nine sectors, many of them centred on factory and facility layout. Every recommendation is grounded in measured data — process routing, capacity, flow, and stores analysis — never assumption. The result is a layout that is efficient, defensible, and ready to implement.

A Decade and a Half in the Field

Every engagement logged, sector by sector, since 2011

70
Engagements
9
Sectors
16
Years
2
2
3
1
8
2
6
6
10
3
2
6
7
7
3
2
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
Chemicals & Plastics
18
Engineering & Metal
18
Textiles & Garments
11
Food & Beverage
8
Medical & Pharma
7
Packaging
3
Furniture & Wood
3
Printing
1
Leather
1
Chemicals & Plastics
18 projects
FRP-Egypt
2011
Crystal Asfour
2012
Elsheded for Plastic Pipes
2015
Eoutech
2016
Karawia for Packing
2017
Karawia for Packaging
2017
El Pharanna for Paper Industries
2017
Karawia for Construction
2017
AGO
2018
FOMEX
2018
Sarah Paste
2019
ACCUPLAST
2019
Ranpouni for Plastic
2019
New Future for Plastic
2020
LAWENDI
2023
Elmotaheda (6 October)
2024
Modern Them
2024
Hevec – Alexandria
2026
Engineering & Metal
18 projects
Alweiller Farid for Pumps
2011
Egyptian-European
2013
EAST
2015
Techo-Machines
2015
Elashery for Steel
2017
PRIME
2018
Elbourak for Engineering Industries
2019
Kumtel
2019
WATD
2021
Misr Emirate
2022
Misr for Copper Manufacturing
2023
Alfa for Metal Furniture
2023
Alfa-G
2023
Alex Engineering Co. for Rubber Products – Marin
2024
Volta Egypt
2024
DOT
2024
PTO-Alex (2025–2026)
2025
Tanta Motors
2026
Textiles & Garments
11 projects
International Company for Yarn Industries
2012
Dawlay for Yarn Industries
2013
Hipoint
2015
Monalize
2016
Lovely
2018
Beauty-IN for Garments
2019
Vertical for Jeans
2019
Bounjourno for Garments
2019
VIVA 1960
2019
Stitch
2020
Harby Menswear
2025
Food & Beverage
8 projects
Monginis Bakery
2013
El Jasmine
2014
Galina
2015
Alzahara for Sweets
2015
NATORA Alexandria
2017
Atayeb Elbader
2018
Elasdeka for Dairy
2022
Elfath for Dairy
2023
Medical & Pharma
7 projects
Ameco Medical
2020
MIRTEC Medical
2022
Farco Make
2022
Vaccine Valley
2022
MIRTEC Medical (PP&C)
2022
HT Medical
2024
VALORIZÉN Pharmaceutical
2025
Packaging
3 projects
Express Plast
2015
M-PACK
2023
ELREHAB-Assiut
2023
Furniture & Wood
3 projects
ACAJIA Furniture
2018
Hi-Concept Furniture
2021
Wood Worker
2024
Printing
1 project
Alla Elrahman
2015
Leather
1 project
Lotus for Leather Industries
2019